Hydrogen Fuel Cell Vehicle

modelling, simulation and control of subsystems

Tata Motors Research Centre Bangalore - Big thanks to Mr. Anand Vasappanavara

The work involved modelling systems, simulating and designing controller for various sub-systems of a fuel cell vehicle. This work gave me an overview of the hydrogen fuel cell vehicle and its working in depth. A detailed analysis of all the work done is given here.

General hydrogen fuel cell vehicle powertrain

Performance Simulation

This involved primarily performance simulation of the vehicle to set the parameters and formulate if the vehicle is meeting all the design criteria. Also, the fuel economy of the vehicle was simulated on a drive cycle provided by ARAI to see how much the vehicle will run once all the tanks are filled.

Performance simulation of vehicle

Thermal Simulation

Thermal simulation for the cell stack was done to predict the temperature of the cell stack and controlling it via PI controller. The PI controller controlled the fan speed to change the rate of convection ultimately causing the change in temperature of the fuel cell. A part of hydrogen refuelling station was also simulated.

PI control of fuel cell stack temperature

Battery Design

To solve the problem of SOC determination, a state space model of the battery was created to calculate the SOC and it incorporated the Extended Kalman Filter for the observer design.

Part of battery model in simulink